Optical Fiber

At high optical intensities, above 2 megawatts per square centimeter, when a fiber is subjected to a shock or is otherwise suddenly damaged, a fiber fuse can occur. The reflection from the damage vaporizes the fiber immediately before the break, and this new defect remains reflective so that the damage propagates back toward the transmitter at 1–3 meters per second (4−11 km/h, 2–8 mph).[16][17] The open fiber control system, which ensures laser eye safety in the event of a broken fiber, can also effectively halt propagation of the fiber fuse.[18] In situations, such as undersea cables, where high power levels might be used without the need for open fiber control, a "fiber fuse" protection device at the transmitter can break the circuit to prevent any damage.

It often becomes necessary to align an optical fiber with another optical fiber or an optical device such as a light-emitting diode, a laser diode, or an optoelectronic device such as a modulator. This can involve either carefully aligning the fiber and placing it in contact with the device to which it is to couple, or can use a lens to allow coupling over an air gap. In some cases the end of the fiber is polished into a curved form that is designed to allow it to act as a lens.

In a laboratory environment, the fiber end is usually aligned to the device or other fiber with a fiber launch system that uses a microscope objective lens to focus the light down to a fine point. A precision translation stage (micro-positioning table) is used to move the lens, fiber, or device to allow the coupling efficiency to be optimized.

Optical fibers are connected to terminal equipment by optical fiber connectors. These connectors are usually of a standard type such as FC, SC, ST, LC, or MTRJ.

Optical fibers may be connected to each other by connectors or by splicing, that is, joining two fibers together to form a continuous optical waveguide. The generally accepted splicing method is arc fusion splicing, which melts the fiber ends together with an electric arc. For quicker fastening jobs, a "mechanical splice" is used.

Fusion splicing is done with a specialized instrument that typically operates as follows: The two cable ends are fastened inside a splice enclosure that will protect the splices, and the fiber ends are stripped of their protective polymer coating (as well as the more sturdy outer jacket, if present). The ends are cleaved (cut) with a precision cleaver to make them perpendicular, and are placed into special holders in the splicer. The splice is usually inspected via a magnified viewing screen to check the cleaves before and after the splice. The splicer uses small motors to align the end faces together, and emits a small spark between electrodes at the gap to burn off dust and moisture. Then the splicer generates a larger spark that raises the temperature above the melting point of the glass, fusing the ends together permanently. The location and energy of the spark is carefully controlled so that the molten core and cladding don't mix, and this minimizes optical loss. A splice loss estimate is measured by the splicer, by directing light through the cladding on one side and measuring the light leaking from the cladding on the other side. A splice loss under 0.1 dB is typical. The complexity of this process makes fiber splicing much more difficult than splicing copper wire.

Mechanical fiber splices are designed to be quicker and easier to install, but there is still the need for stripping, careful cleaning and precision cleaving. The fiber ends are aligned and held together by a precision-made sleeve, often using a clear index-matching gel that enhances the transmission of light across the joint. Such joints typically have higher optical loss and are less robust than fusion splices, especially if the gel is used. All splicing techniques involve the use of an enclosure into which the splice is placed for protection afterward.

Fibers are terminated in connectors so that the fiber end is held at the end face precisely and securely. A fiber-optic connector is basically a rigid cylindrical barrel surrounded by a sleeve that holds the barrel in its mating socket. The mating mechanism can be "push and click", "turn and latch" ("bayonet"), or screw-in (threaded). A typical connector is installed by preparing the fiber end and inserting it into the rear of the connector body. Quick-set adhesive is usually used so the fiber is held securely, and a strain relief is secured to the rear. Once the adhesive has set, the fiber's end is polished to a mirror finish. Various polish profiles are used, depending on the type of fiber and the application. For single-mode fiber, the fiber ends are typically polished with a slight curvature, such that when the connectors are mated the fibers touch only at their cores. This is known as a "physical contact" (PC) polish. The curved surface may be polished at an angle, to make an "angled physical contact" (APC) connection. Such connections have higher loss than PC connections, but greatly reduced back reflection, because light that reflects from the angled surface leaks out of the fiber core; the resulting loss in signal strength is known as gap loss. APC fiber ends have low back reflection even when disconnected.

In practical fibers, the cladding is usually coated with a tough resin buffer layer, which may be further surrounded by a jacket layer, usually plastic. These layers add strength to the fiber but do not contribute to its optical wave guide properties. Rigid fiber assemblies sometimes put light-absorbing ("dark") glass between the fibers, to prevent light that leaks out of one fiber from entering another. This reduces cross-talk between the fibers, or reduces flare in fiber bundle imaging applications.[11][12]

Modern cables come in a wide variety of sheathings and armor, designed for applications such as direct burial in trenches, high voltage isolation, dual use as power lines,[13][not in citation given] installation in conduit, lashing to aerial telephone poles, submarine installation, and insertion in paved streets. The cost of small fiber-count pole-mounted cables has greatly decreased due to the high Japanese and South Korean demand for fiber to the home (FTTH) installations.

Fiber cable can be very flexible, but traditional fiber's loss increases greatly if the fiber is bent with a radius smaller than around 30 mm. This creates a problem when the cable is bent around corners or wound around a spool, making FTTX installations more complicated. "Bendable fibers", targeted towards easier installation in home environments, have been standardized as ITU-T G.657. This type of fiber can be bent with a radius as low as 7.5 mm without adverse impact. Even more bendable fibers have been developed.[14] Bendable fiber may also be resistant to fiber hacking, in which the signal in a fiber is surreptitiously monitored by bending the fiber and detecting the leakage

Materials

Glass optical fibers are almost always made from silica, but some other materials, such as fluorozirconate, fluoroaluminate, and chalcogenide glasses, are used for longer-wavelength infrared applications. Like other glasses, these glasses have a refractive index of about 1.5. Typically the difference between core and cladding is less than one percent.

Plastic optical fibers (POF) are commonly step-index multi-mode fibers with a core diameter of 0.5 millimeters or larger. POF typically have higher attenuation co-efficients than glass fibers, 1 dB/m or higher, and this high attenuation limits the range of POF-based systems.

Process

Standard optical fibers are made by first constructing a large-diameter preform, with a carefully controlled refractive index profile, and then pulling the preform to form the long, thin optical fiber. The preform is commonly made by three chemical vapor deposition methods: inside vapor deposition, outside vapor deposition, and vapor axial deposition.[10]

With inside vapor deposition, a hollow glass tube approximately 40 cm (16 inches) in length known as a "preform" is placed horizontally and rotated slowly on a lathe, and gases such as silicon tetrachloride (SiCl4) or germanium tetrachloride (GeCl4) are injected with oxygen in the end of the tube. The gases are then heated by means of an external hydrogen burner, bringing the temperature of the gas up to 1900 kelvins (1600 °C, 3000 °F), where the tetrachlorides react with oxygen to produce silica or germania (germanium dioxide) particles. When the reaction conditions are chosen to allow this reaction to occur in the gas phase throughout the tube volume, in contrast to earlier techniques where the reaction occurred only on the glass surface, this technique is called modified chemical vapor deposition.

The oxide particles then agglomerate to form large particle chains, which subsequently deposit on the walls of the tube as soot. The deposition is due to the large difference in temperature between the gas core and the wall causing the gas to push the particles outwards (this is known as thermophoresis). The torch is then traversed up and down the length of the tube to deposit the material evenly. After the torch has reached the end of the tube, it is then brought back to the beginning of the tube and the deposited particles are then melted to form a solid layer. This process is repeated until a sufficient amount of material has been deposited. For each layer the composition can be modified by varying the gas composition, resulting in precise control of the finished fiber's optical properties.

In outside vapor deposition or vapor axial deposition, the glass is formed by flame hydrolysis, a reaction in which silicon tetrachloride and germanium tetrachloride are oxidized by reaction with water (H2O) in an oxyhydrogen flame. In outside vapor deposition the glass is deposited onto a solid rod, which is removed before further processing. In vapor axial deposition, a short seed rod is used, and a porous preform, whose length is not limited by the size of the source rod, is built up on its end. The porous preform is consolidated into a transparent, solid preform by heating to about 1800 kelvins (1500 °C, 2800 °F).

The preform, however constructed, is then placed in a device known as a drawing tower, where the preform tip is heated and the optic fiber is pulled out as a string. By measuring the resultant fiber width, the tension on the fiber can be controlled to maintain the fiber thickness.

Some special-purpose optical fiber is constructed with a non-cylindrical core and/or cladding layer, usually with an elliptical or rectangular cross-section. These include polarization-maintaining fiber and fiber designed to suppress whispering gallery mode propagation.

Photonic crystal fiber is made with a regular pattern of index variation (often in the form of cylindrical holes that run along the length of the fiber). Such fiber uses diffraction effects instead of or in addition to total internal reflection, to confine light to the fiber's core. The properties of the fiber can be tailored to a wide variety of applications.

Fiber with a core diameter less than about ten times the wavelength of the propagating light cannot be modeled using geometric optics. Instead, it must be analyzed as an electromagnetic structure, by solution of Maxwell's equations as reduced to the electromagnetic wave equation. The electromagnetic analysis may also be required to understand behaviors such as speckle that occur when coherent light propagates in multi-mode fiber. As an optical waveguide, the fiber supports one or more confined transverse modes by which light can propagate along the fiber. Fiber supporting only one mode is called single-mode or mono-mode fiber. The behavior of larger-core multi-mode fiber can also be modeled using the wave equation, which shows that such fiber supports more than one mode of propagation (hence the name). The results of such modeling of multi-mode fiber approximately agree with the predictions of geometric optics, if the fiber core is large enough to support more than a few modes.

The waveguide analysis shows that the light energy in the fiber is not completely confined in the core. Instead, especially in single-mode fibers, a significant fraction of the energy in the bound mode travels in the cladding as an evanescent wave.

The most common type of single-mode fiber has a core diameter of 8–10 micrometers and is designed for use in the near infrared. The mode structure depends on the wavelength of the light used, so that this fiber actually supports a small number of additional modes at visible wavelengths. Multi-mode fiber, by comparison, is manufactured with core diameters as small as 50 micrometers and as large as hundreds of micrometres. The normalized frequency V for this fiber should be less than the first zero of the Bessel function J0 (approximately 2.405).